Discovering cement: bags cleaning
Process phase: Bags cleaning phase
Dive into the CTP world technology and solutions! Get a basic introduction of our technologies in “insights” and discover our expertise as well as the multitude of configuration possibilities through some of our success stories.
Discovering cement: coal mill
Process phase: Cement grinding, Coal mill.
Remove clogging dust along the process for MINE COMPANY
OTP division successfully finalises the rerouting of ducts and full review of the engineering design of APC system
Discovering cement: cement grinding
Process phase: Cement grinding, finish mill.
Discovering cement: raw material grinding
Process phase: Raw material grinding
Unexpected resource: recover your heat
Analysis how much heat can be recovered from a cement line and the impacts on the sustainability of the cement industry.
Discovering cement: equipment ventilation
Process phase: equipment ventilation
Upgrade existing bag filter with OTP optimise performance
The concept of optimisation is considered one of the keyways of permanently resolving issues impacting OPEX and helping a business be sustainable. This study shows how measure the gap between the present and optimised operation levels of a dust collector system
Dedusting Kiln and Raw Mill for Asia Cement
Scope: ESP convertion into fabric filter. SWAP Technology cleaning system.
Country: Thailand.
WHR for Cement Industry decarbonation in the USA
The first US incentive for installing waste heat to power technology
Opting for optimisation
How cement producers could work towards achieving carbon neutrality, starting with the optimisation of existing plant equipment?
Between tradition and advanced technology in ESP Replacement
The flagship of CTP Team in the field of ESP replacement and conversion is represented by the switch from the traditional pulse-jet cleaning system to the SWAP technology: a proven low-pressure technology for cleaning bags consisting in a sonic wave which travels all along the length of the bag at a velocity approx. Mach 1.
Grow Performances Reliability and Technology
How is it possible to measure the gap between the present operation level of a system respect to the optimised one and decide how to proceed? How far is it convenient to go with the optimisation of a system?
Waste Heat Recovery / OTP
Upgrade the existing WHR from 6,4 MWe to 7 MWe and full maintenance service pack
Full dust collector project / OTP
Rerouting of ducts and full review of APC engineering
(full dust collectors’ system)
Process fabric filter MAROS
Scope: Process fabric filter
Country: Indonesia
ESP convertion into fabric filter for TAEAN
Scope: Esp convertion into fabric filter
Country: South Corea
New Fabric Filter & Gas Cooling for SOMA CIMENTO
Different technology & application: combined APC system with gas cooling on clinker cooler, integrated with APC system on raw mill, cement mill and coal mill in green field.
Laboratory test SWAP Technology Video
The low pressure sonic pulse cleans up to 12 m bags’ lenght
New Fabric Filter & Gas Cooling for SPCC TAHAMA
Different technology & application: combined APC system with gas cooling on clinker cooler, integrated with APC system on raw mill.
New Fabric Filter & Gas Cooling for ST. MARYS CEMENT
Different technology & application: combined APC system with gas cooling on clinker cooler, integrated with gas cooling system on preheater in green field.
Improving cement industry’s environmental footprint
The European Green Deal provides a roadmap with actions to achieve net-zero greenhouse gas emissions by 2050. To do this the decarbonisation and modernisation of energy-intensive industries such as cement is essential.
New process Fabric Filter for MCINNIS CEMENT
New process Fabric Filter
Same technology – different application: integrated APC system for clinker cooler, cement mill and coal mill in green field.
Biomass fuels and circular power generation by Roberto Binago – CTP Team Business Unit Manager – APC
The conventional concept economy of “use and waste” is no longer sustainable. Circular power generation refers to a close loop between waste and production of goods and energy consumed with minimum impact on the environment.
Revamping fabric filter for AKKORD SEMENT
Revamping fabric filter
After some years of operation the existing filter was no more able to meet with the emissions regulations.
ESP conversion in Fabric Filter for POPULAR CEMENT
ESP conversion in Fabric Filter
Same technology & different application: APC system with on kiln&raw mill, with APC system on cement mill.
Waste heat recovery for SONMEZ CEMENT
Organic Rankine Cycle Technology
WHR ORC-based design with dual loop configuration to produce clean energy.
Indoor mill filter for AALBORG PORTLAND
Indoor Fabric Filter
Following the revamping of the grinding mill system in 2016, replacement of existing mill filtration system with a new Fabric Filter with higher capacity and performances.
ESP convertion into fabric filter project for ASKARI (Wah)
ESP convertion into fabric filter
Technical solution with multiple compartments in the clean gas side only. Suitable to close one of six compartments in case of dust emission problem.
Opex your mind how evaluate a WHR investment – by Marco Donghi
We all know that cement manufacturing is an extremely energy-intensive process and for exactly this reason final users are always keen to increase efficiency of their production plants
Improve baghouse performance – by Matteo Colombo
How can the industrials ensure that the existing air pollution control (APC) system still performs within the threshold inlet parameters and this does not lead to premature wear of its internal components and uncontrolled energy consumption?
Industry 4.0: Lead the changes with advanced remote control systems – by Marco Rovetta
Industry 4.0 means the fourth technological revolution in the industrial field. The impacts on the manufacturing world are evident, but what happens when we apply the concept of industry 4.0 to “machines” such as bag filters?
ESP convertion into fabric filter project for ASKARI (Nizampur)
Scope: ESP CONVERTION INTO FABRIC FILTER
Country: Pakistan
Dual-loop waste heat recovery project for SONMEZ CEMENT
After the first successful WHR project in Turkey, CTP Team brings energy saving to Sonmez Cement plant
Waste heat recovery with orc technology project for SECIL
After the first two successful WHR projects in Turkey, CTP Team brings energy saving to Secil-Outão Cement plant
WHR system SRC-based for GOMEL GLASS
Scope: WHR system SRC-based
Country: Belarus
CTP Vision and Mission video
Watch the video about our Mission & Vision
Process fabric filter for XUAN THANH
Scope: Process fabric filter
Country: Vietnam
Monitor the operation of emission control systems with CTP Remote Survey technology
CTP Remote Survey technology is an innovative project to monitor remotely the operation of your emission control system.
Identify the causes of early-deterioration of the filter media through laboratory analysis
Thanks to our analysis laboratory, CTP provides detailed inspections and tests on used bags to identify the causes of early-deterioration of the filter media.
Original Spare Parts for Air Pollution Control
CTP Team supplies genuine range of replacement spare parts with fast delivery all over the world thanks to our advanced supply chain and logistic department.
Equipment filtration performances: Bag & Cage full replacement service
Filter bags are the core of the equipment filtration performances and the replacement of a full set of bags hides several aspects to be considered in order to ensure material lasting for several years and emissions compliance.
Upgrade & Retrofit solutions for air pollution control systems
We offers a range of cost-effective solutions to modernize the existing air pollution control systems.
Technology for environment and heat recovery solutions: more about our heritage
Our history begins in 1970 with the CTP foundation by Eng. Padovani Vincenzo in 1970.
OEM support of critical equipment for turn-key EPC projects
CTP Team as main contractor of EPC project partner with the OEM of critical equipment in order to guarantee to customers the proper execution and performance of each systems in the whole process.
Thermodynamic cycle for power generation
Thermodynamic features and consequences
High enthalpy drop
High pressures and temperatures
Superheating needed
Risk of blade erosion
Boiler for Waste Heat Recovery: design parameters
The design and size of the Boiler for Waste Heat Recovery are the results of a balance among many interconnected factors, such as…
Boiler as key component of Waste Heat Recovery system
Boiler is the key component of Waste Heat Recovery systems.
Potential Recoverable Waste Heat in cement industry
Kiln exhaust streams from clinker cooler and the kiln preheater system contain useful thermal energy that can be converted into power.
Organic Rankine Cycle to enable energy efficiency
The ORC systems are typically designed with two heat transfer stages and use a high molecular mass organic working fluid such as butane or pentane.
Steam Rankine Cycle in Power generation technologies
In the flow diagram, water is pumped to elevated pressure before entering a waste heat recovery boiler.
Smart control panels to optimise energy efficiency
The series of smart control panels developed by CTP allows to optimise the Fabric filter operation, starting from the smaller to the bigger one.
Life cycle cost optimization and cleaning efficiency
The cleaning efficiency and the fluid dynamics drive the overall dimensions of the filter and are influenced by the cleaning frequency and pressure drop.
Brown field expert in identifying and optimizing filters design
We are able to design and install equipment in brown field with minimum impact on existing production facilities.
Cleaning efficiency in SWAP and traditional cleaning system
The “cleaning efficiency” is a key parameter strictly connected to the level of emissions requested by our client.
Fluid dynamics analyse to contribute to filter pressure drop
Towards Fluid dynamics analyse , our experts parameter the quantity of dust reaching the bags (dust pre-settling), improve the dust distribution on the filtering surface and enhance shape and position of mechanical elements inside the filter to contribute to the filter pressure drop.
Process fabric filter project for INDARUNG
Scope: PROCESS FABRIC FILTER
Country: Indonesia
SWAP Technology Process fabric filter project for REMBANG
Scope: PROCESS FABRIC FILTER
Country: Indonesia
Fabric filter project for ASIA CEMENT
Scope: ESP CONVERTION INTO FABRIC FILTER
Country: Thailand
ESP convertion into fabric filter project for TASEK CORPORATION BERHAD
CTP Team support the growth and the specific needs of Ipoh Cement plant in comply with the new regulation for dust emission at the stack.
WHR SYSTEM ORC-based project for CIMKO NARLI
Installation of a Waste Heat Recovery System to support the efficiency and sustainability objectives in Cimko Narli Cement plant.
The first Waste Heat Recovery project with ORC technology been awarded to CTP Italy
Turkey’s first energy generation plant which will generate energy from Waste Heat using the technology of ‘Organic Rankine Cycle’ project will be carried out by CTP Team Italy.