High-performing fabric filters to reduce dust emissionsOur fabric filters are available in standard designs as well as highly-customised solutions: both options provide the highest dust and other particulate removal efficiency to meet strict emissions requirements.
Fabric filters are widely used in industrial applications in order to keep under control the level of emissions of dust at the outlet or at the stack to comply with local environmental regulation.
Process filters are , unlike the standard-ones, outcome of the optimization of multiple factors and they always have a highly customized design.
Roberto Binago
Business Unit Manager – APC
For general inquiries:
sales@ctp.mi.it or call +39(0)35 6968501
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Evolution is the key to enhance the value of the investment done today for the years to come. And you?
Increase of production, higher gas flow rate at inlet of the filter or stricter emissions regulation lead many customers to review and modernize existing emission control systems. We offer a range of cost-effective solutions to modernize the existing air pollution control systems: upgrade Fabric Filter and retrofit existing electrostatic precipitator any brands. Our experts study the best technological solution to meet our customers needs and save on equipment investment costs fostering valuable improvements of the whole system.
In details:
In order to clean efficiently the bags inside the filter, we have suggested and installed in many projects our efficient Sonic Wave Acceleration Pulse (SWAP) technology. This proven low pressure technology for cleaning bags key-components of Fabric Filters consists in a sonic wave which travels all along the length of the bag at a velocity approx Mach 1. This technology keeps the full efficiency with bags up to 12m length and up to 30 bags in one single row, working online without the necessity to install dampers and isolate the compartment during the cleaning cycle.
This technology is the winning alternative to the traditional high pressure cleaning system with Venturi.
Our experts design the process filter optimizing CAPEX and Filter Life Cycle Costs (LCC) to provide a reliable solution with performances guaranteed. This approach reduces at minimum the risk of lost in production and the other costs of ownership. The design phase is splitted in: Fluid dynamic analyse, gas cleaning efficiency optimization, operative costs for power consumption and bags replacement.
Scope: ESP convertion into fabric filter. SWAP Technology cleaning system.
Country: Thailand.
The flagship of CTP Team in the field of ESP replacement and conversion is represented by the switch from the traditional pulse-jet cleaning system to the SWAP technology: a proven low-pressure technology for cleaning bags consisting in a sonic wave which travels all along the length of the bag at a velocity approx. Mach 1.
How is it possible to measure the gap between the present operation level of a system respect to the optimised one and decide how to proceed? How far is it convenient to go with the optimisation of a system?
The low pressure sonic pulse cleans up to 12 m bags’ lenght
Revamping fabric filter
After some years of operation the existing filter was no more able to meet with the emissions regulations.
How can the industrials ensure that the existing air pollution control (APC) system still performs within the threshold inlet parameters and this does not lead to premature wear of its internal components and uncontrolled energy consumption?
Industry 4.0 means the fourth technological revolution in the industrial field. The impacts on the manufacturing world are evident, but what happens when we apply the concept of industry 4.0 to “machines” such as bag filters?
Scope: ESP CONVERTION INTO FABRIC FILTER
Country: Pakistan
CTP Remote Survey technology is an innovative project to monitor remotely the operation of your emission control system.
Thanks to our analysis laboratory, CTP provides detailed inspections and tests on used bags to identify the causes of early-deterioration of the filter media.
CTP Team supplies genuine range of replacement spare parts with fast delivery all over the world thanks to our advanced supply chain and logistic department.
Filter bags are the core of the equipment filtration performances and the replacement of a full set of bags hides several aspects to be considered in order to ensure material lasting for several years and emissions compliance.
We offers a range of cost-effective solutions to modernize the existing air pollution control systems.
CTP Team as main contractor of EPC project partner with the OEM of critical equipment in order to guarantee to customers the proper execution and performance of each systems in the whole process.
The series of smart control panels developed by CTP allows to optimise the Fabric filter operation, starting from the smaller to the bigger one.
The cleaning efficiency and the fluid dynamics drive the overall dimensions of the filter and are influenced by the cleaning frequency and pressure drop.
The “cleaning efficiency” is a key parameter strictly connected to the level of emissions requested by our client.
Scope: PROCESS FABRIC FILTER
Country: Indonesia
Scope: PROCESS FABRIC FILTER
Country: Indonesia
Scope: ESP CONVERTION INTO FABRIC FILTER
Country: Thailand
CTP Team support the growth and the specific needs of Ipoh Cement plant in comply with the new regulation for dust emission at the stack.
